How to optimize oil filter production by using advanced oil filter tape winding machine？

In recent years, driven by the automobile, aerospace and industrial machinery industries, the global demand for efficient and reliable filter manufacturing equipment has surged. According to a report by Grand View Research in 2023, it is estimated that the global oil filter market will grow by 4.2% CAGR by 2030, which highlights the demand for innovative winding machine manufacturing solutions. Among these, the Oil Filter Belt Winding Machine stands out as a game-changer, offering precision, durability, and cost-effectiveness. This article explores its definition, unique advantages, specifications, and applications, providing actionable insights for manufacturers.

What Is an oil filter belt winding machine?

An Oil Filter Belt Winding Machine is a specialized piece of filter manufacturing equipment designed to wrap cloth tape around the surface of a filter element. This process enhances the structural integrity of the filter, prevents bending and extending its service life. By automating this step, manufacturers can obtain consistent quality and reduce labor costs at the same time. The machine is operated by PLC (programmable logic controller) touch screen, ensuring user-friendly control and adapting to various production requirements.

Why Invest in a High-Quality Winding Machine?

• Accuracy and consistency

Manual winding usually leads to inconsistencies, which affects the performance of filters. A study in International Journal of Manufacturing Research in 2022 (source link) found that automatic winding machine improved product uniformity by 95%, reducing waste and rework.

• Productivity is improved

The servo motor of this machine can run at a high speed without sacrificing accuracy. For example, one device can wind up to 500 filters per hour, depending on specifications.

• cost Efficiency

According to the industry benchmark report, manufacturers can save up to 30% of operating costs every year by minimizing material waste and man-hours.

Key Specifications of the Oil Filter Belt Winding Machine

Step-by-Step Guide to Operating the Machine.

1. Installation and Calibration.

• Adjust the working width to make it match the size of thefilter equipment.
• Calibrate the PLC touch screen in order to obtain the required winding tension and speed.

2. Loading of material

• Put the cloth belt into the 5 kg hot melt adhesive machine, which uses three nozzles to evenly glue.

3.Winding Process

• The servo motors starts spiral winding to ensure even coverage.
• Real-time adjustment is made by monitoring the process through the touch screen.

Quality Inspection.

During the process of winding, it is very important to ensure perfect output. The machine integrates advanced sensors for automatic quality inspection, eliminating the need for manual inspection. These sensors detect gaps or uneven layers in real time, and if deviations exceeds a predefined thresholds, it will trigger an alarm. For example, if the tape overlap is incorrect or a gaps is left, the system will suspend the operation and let the operator correct the problem before production continues. This proactive approach reduces waste and ensures that each filter meets strict durability standards.

The analysis of internal production data in 2023 reveals the great differences between manual and automatic winding methods.

Manually wind:

• Filtering time: 120 seconds each time.
• Defective rate: 15%

Due to human error, manual processes are prone to inconsistency, resulting in higher defect rates and longer cycle.

Automatic coiling:

• Time of each filtration: 45 seconds.
• Defective rate: 2%

Automation slashes production time by 62.5% while reducing defects by 86.7%, showcasing the machine’s efficiency and reliability.

Main uses

This machine is specially made for oil filter, catering to.

Automobile Industry: oil filters for automobiles and trucks.

Industrial Machinery: Heavy-duty filter equipment for hydraulic systems.

Aerospace: High Performance Filter for Aircraft Engine.

FAQ’s

Q 1: How can the machine ensure even winding?

The PLC touch screen and servo motors work together to maintain consistent tension and speed, eliminating human error.

Q 2: What kind of maintenance do you need?

It is recommended to clean the spray nozzles and lubricate the moving parts regularly. The 1-year warranty includes parts and defect repair.

Q 3: Can it handle filters of different sizes?

Yes, the adjustable working width (maximum 1000 mm) can adapt to various sizes.

Q 4: What are the security functions?

Emergency stop buttons and automatic closing function in case of overheating or abnormal pressure ensure the safety of the operator.

Sum up

Oil filter belt winding machine is an important asset for modern winding machine manufacturing and filter manufacturing equipment library. Its blend of precision, efficiency, and adaptability makes it indispensable for industries prioritizing quality and cost savings. By investing in this technology, manufacturers can meet strict performance standards and stay ahead of market demands.

For further details on customization or technical support, contact a reputable supplier based in Hebei, China, known for producing reliable SJ-brand PLC systems and robust packaging solutions.