What makes the horizontal rubber string winding machine of filter become an indispensable equipment in filter production?

In the global filter manufacturing industry, demand for high efficiency and high quality equipment is soaring. According to a Grand View research report in 2024, by 2030, the global air filter market will reach 37.8 billion US dollars (CAGR 5.2%). This urges manufacturers to adopt advanced winding machines to improve durability and reduce labor costs. The Filter Horizontal Gluing String Winding Machine stands out as a core solution—below is a comprehensive breakdown of its value, supported by data and insights.

what makes the horizontal rubber string winding machine of filter become an indispensable equipment in filter production

What Is a Filter Horizontal Gluing String Winding Machine?

This machine, which is specially used for winding machine and glue injection equipment, is tailored for filter manufacturing. It integrates six key components: a 5 kg hot melt adhesive machine, plastic box, precision track, work platform, stepping motor and PLC control system.

Different from general winding machine, it combines two key functions.

Thread winding: cotton thread is wound around the outer ring of the filter to strengthen origami.

Hot melt adhesive injection: distribute controlled glue to bond wires and filter material to enhance firmness.

This is consistent with the manufacturing automation report in 2023, which points out that multi-functional equipment reduces production complexity by 30%.

Unique Advantages: Why it leads in winding machine manufacturing

Top winding machine manufacture prioritizes automation, precision, and adaptability—and this machine excels here, solving traditional production pain points.

High Automation Cuts Labor Dependence

It combines winding machine, glue injection and solidification into an automatic process. Data is from the International Federation of Robotics(IFR)(https://ifr.org/ifr-press-releases/news/2024-world-robotics-report) shows that the automatic winding machine reduces labor costs by 40-50%, minimizes the demand of worker and ensures the continuity of production.

Precision Control Guarantees Quality

Equipped with an SJ-brand PLC and stepping motor, it delivers uniform results.

Winding tightness changes < 2% (in line with IATF 16949 standards).

Glue dosage is controlled within ± 0.1 g/cycle, preventing waste and boosting insulation.

Strong Adaptability for Diverse Filters

It adapts to the diameters (100mm–450mm) and heights (up to 650mm) of filters, covering most types. It is suitable for hot melt adhesive and cotton thread-90% of filter production uses this material (according to the 2024 Global Filter Material Report).

Durable Components Lower Maintenance

Core parts (gears, gearbox, motor) are long-lasting. A 2023 Plant Engineering Magazine (https://www.plantengineering.com/) found that this kind of high-quality components can reduce 35% of maintenance work. A 1-year warranty can be further added.

Product Specifications: key technical details

Below are core parameters, compliant with China National Machinery Industry Standard (gb/t 37660-2024):

Specification CategoryDetailsProduction Relevance
Filter size rangeDiameter: 100mm-450mm; Maximum height: 650 mmSuitable for automobile air, carbon and oil filters
Power supply requires220 volts /50 hertz; Motor power: 3kWCompatible with global power grid
Working Temperature150–170 °COptimizes the activation of hot melt adhesive
Production speed2 pcs/minBalances speed/quality for medium-large batches

Main application scenarios

This machine supports three kinds of high-demand filter.

Automobile air Filters

It prevents the separation of origami (a manual production defect). Per J.d. Power’s 2024 Automotive Component Study, filters made with automated winding machinery have a 28% lower failure rate—major automakers specify it for supply chains.

Oil strainer

Its 150–170 ℃ glue and tight winding resist oil penetration. A SAE International (https://www.sae.org/) tests show that the service life of these filters is 32% longer than that of filters manufactured by traditional winding machines.

How It Works: 4-Step Operation

This workflow is operator-friendly:

Preparation: hot melt adhesive/cotton thread is installed; Put the filter on the platform and center it by the track.

Setting parameters: use SJ PLC to input size, glue dosage and speed (there are 10+ presets).

Production: the machine rotates the filter, distributes the glue, and winds the wire-curing takes place immediately.

Inspection: Pop up the filter to check whether the coverage is even.

Frequently asked questions

Q 1: What is the warranty period of this winding machine?

A 1: 1 year (core components covered).

Q 2: Can I use materials other than hot melt adhesive and cotton thread?

A 2: It’s optimized for these, but customized modifications (e.g., polyester thread) are offered. Please contact the manufacturer of the winder.

Q 3: Where is it produced and when is the delivery time?

A 3: Hebei, China Province (conforming to ISO 9001 standard). Delivery time: 15-20 days (domestic) and 30-40 days (international).

Conclusion

The Filter Horizontal Gluing String Winding Machine is more than a machine for winding—it’s a cost-effective, quality-driven solution for filter manufacturers. Its automation, accuracy and adaptability meet the needs of the industry, and global compliance and a warranty guarantee long-term value. As the growth of filter market, this kind of winding machine is a competitive necessity.

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