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Automatic Flattening, Cutting, Rolling & Welding Machine

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Product Description

Comprehensive Metal Mesh Processing System for Filter Production

The Automatic Flattening, Cutting, Rolling & Welding Machine integrates four essential metal mesh manufacturing processes — flattening, precision cutting, cylindrical rolling, and welding — into one unified automated system. It is designed to streamline production of cylindrical mesh components used in filters by minimizing manual handling and maximizing production quality and throughput.

This machine begins by leveling the raw mesh using upper and lower pressure rollers, then performs accurate cutting to set dimensions, followed by rolling into a cylinder and final welding to secure welded seams.

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Key Features & Benefits

Multi-Function Integration

Four sequential processes — flattening, cutting, rolling, and welding — are combined into a single workflow, eliminating the need for multiple independent devices.

Automated End-to-End Workflow

From material feeding through flattening, cutting, rolling, and welding, the machine dramatically reduces labor requirements and workflow complexity.

Precision Production

High-accuracy pressure rollers ensure mesh flatness prior to cutting, and controlled welding capabilities enhance seam strength and reliability.

User-Friendly HMI Controls

An intuitive touchscreen interface enables easy setup of parameters, quick changeovers between configurations, and real-time status monitoring.

Industrial-Grade Performance

Designed for industrial filter frame production environments with durable structural and electrical components for continuous operation.

Technical Specifications

Feature Specification
Working Width 650 mm (customizable)
Mesh Thickness 0.4–0.8 mm
Cylinder Diameter 115–380 mm
Working Air Pressure 0.6 MPa
Motor Power 4.5 kW
Welding Power 40 kVA
Production Speed 2–3 pcs/min
Control Touchscreen HMI
Warranty 1 year
Origin China

Applications

This machine is primarily used for:

  • Producing cylindrical metal mesh frames for air filters
  • Metal mesh components in HVAC and industrial filtration systems
  • High-volume filter manufacturing environments requiring process integration

It is ideal for factories aiming for efficient automation and consistent product quality.

Why Choose This Machine?

  • All-in-One Processingreduces equipment footprint and handling time
  • Higher Throughputwith continuous integrated workflow
  • Consistent Qualitythrough precision flattening and controlled welding
  • Touchscreen HMIsimplifies operation and reduces training time

Frequently Asked Questions (FAQ)

Q: What materials can this machine process?
A: Metallic filtration mesh typically 0.4–0.8 mm thick.

Q: What production speed can be expected?
A: Approximately 2–3 pieces per minute depending on diameter and settings.

Q: What welding system does it use?
A: Integrated resistance welding capability with approximately 40 kVA output.

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